Intro
The company I work in (it is an intern-like position though, until I am done with university) recently implemented an automated warehouse solution, where goods are transported by means of autonomous shuttles. The basic functions of the shuttles are controlled by onboard electronics (microcontroller), routing through the warehouse racking is done by software solution which in turn communicates with our ERP solution. Effectively the ERP solution handles the whole warehousing.
Task
There are well documented processes for every of the four layers (operator who loads the the shuttles, shuttle itself, routing, ERP) individually. But since we kind of puzzled all four of them together to one solution (which was kind of new to all of the participating companies), there are only vague, on-the-flyish process descriptions involving all four layers available.
Now I have been tasked to come up with a solution to illustrate the processes at work.
Example
ERP signals goods in demand at assembly station A1
Warehouse operator looks at screen and starts loading boxes to be picked up by shuttle
Warehouse operator puts in details into ERP, such as count/weight, box number, ...
Warehouse operator clears boxes for pick-up (by confirming inputs in ERP)
ERP generates transport order
- ERP sends transport order to routing software
- Routing software sends telegram to shuttle control
- Shuttle control turns wheels and asks for directions to pick up boxes
- ...
Question
As mentioned, I have to graphically represent the kind of processes similar to the one shown in the (easy and not complete) example above. I need to incorporate the operator's actions as well as basic communication between shuttle, routing software and ERP.
Since I attended a course on BPMN at university it came to mind immediately. But now, after immersing myself into information about BPMN for several hours I still can't conclusively tell if BPMN helps my efforts or just further complicates the whole thing.
Is BPMN the right tool for my purpose?
Disclaimer
I am not a Business Analyst. I have looked at alternatives to BPMN (simple flowcharts, activity diagrams, ...) but they don't seem to fit. Just putting together the existing processes for every respective layer yields no result, owing to the different and sometimes too detailed process descriptions.
Edit
The ERP is SAP ERP 6.0 EHP7 with integrated WMS component.